James Hardie Silo Stack and Redundant Plant Removal
Project Overview
The James Hardie Silo Stack and Redundant Plant Removal project was a high-priority operation focusing on the deconstruction and removal of large silos and obsolete plant equipment that had been idle for several years. The long-term inactivity of this infrastructure presented considerable risks, making timely and safe removal essential to mitigate hazards and ensure site safety.
This intricate project required a multifaceted approach involving several critical elements:
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Structural Deconstruction: The process demanded advanced techniques due to the uncertainty surrounding the weights of the silos, which contained dry, solidified material. A meticulous technical deconstruction plan was essential to address these uncertainties and facilitate safe, efficient dismantling.
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Equipment Utilisation: To achieve precise dismantling, Nikau deployed an array of specialised equipment:
- 300-Tonne Crane: Played a crucial role in the controlled removal and lowering of the silo sections.
- 70-Tonne Reach: Equipped with a 28-meter reach to access high and difficult areas.
- 50-Tonne Mechanical Shears and Gas Cutting Tools: Utilised for cutting and deconstructing the silo structures.
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Dust and Sediment Control: Comprehensive measures were implemented across the site to control dust and manage sediment, thereby protecting the surrounding environment from potential contamination and maintaining a clean working area.
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Health and Safety Compliance: Adhered to rigorous health and safety protocols. A Permit to Work system was established, with a dedicated permit receiver ensuring that all safety measures were strictly followed throughout the deconstruction process.
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Steel Recycling: Demonstrating our commitment to sustainability, all metals recovered from the project were processed, graded, and recycled. Over six weeks, Nikau processed and removed more than 1,000 tonnes of steel, which was sent to local and international recycling facilities. This effort contributed to the production of raw materials for new products and supported our environmental objectives.
Contractor Responsibilities
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Safe Structural Dismantling: Employed advanced cutting and mechanical deconstruction techniques, supported by the 300-tonne crane, to ensure the safe dismantling of the silos and related structures.
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Crane Mobilisation: Utilised a high-capacity 300-tonne crane for the precise and controlled removal of silo sections, ensuring accurate and safe dismantling and lowering operations.
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Dust & Sediment Controls: Implemented extensive controls to manage dust and sediment across the entire site, protecting the surrounding environment and ensuring site cleanliness.
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Health and Safety Compliance: Operated under strict safety protocols, with a Permit to Work system in place to oversee compliance and maintain a safe working environment.
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Steel Recycling: Recycled over 1,000 tonnes of steel, contributing to sustainability efforts and minimising environmental impact.
This project underscores Nikau Contractors' dedication to delivering high-quality, sustainable, and environmentally conscious solutions for redundant equipment removal, adding significant value for our client.
For more information about this project or to discuss how we can assist with your specific needs, please contact us directly.
